Microstructural evaluation and thermal oxidation behaviors of YSZ/NiCoCrAlYTa coatings deposited by different thermal techniques

In this paper, two coating techniques, the high velocity oxy-fuel (HVOF) and air plasma spray (APS) techniques, were used to deposit a bond coat of NiCoCrAlYTa on the Inconel 625 substrate, followed by applying a topcoat of yttria-stabilized zirconia (YSZ). The samples were preoxidized in an argon-controlled furnace at a temperature of 1000 °C for 12 and 24 h to characterize the microstructure of a thermally grown oxide (TGO) using the two coating techniques. The most suitable preoxidized samples were further tested for isothermal oxidation at 1000 °C for up to 120 h, and a hot corrosion test was performed at 1000 °C for up to 52 h or until spalling occurred. As-sprayed and oxidized samples prepared with different coating techniques were evaluated in terms of their microstructure using different characterization methods, such as field emission scanning electron microscopy (FESEM), variable pressure scanning electron microscopy (VPSEM), energy dispersive X-ray spectroscopy (EDS) equipped with energy dispersive X-ray and X-ray diffraction (XRD) analyses. In addition, the mechanical properties of these samples were evaluated using adhesion tests. The results show that the YSZ/NiCoCrAlYTa coating applied with the HVOF technique forms a more thin and continuous layer of TGO than that obtained when applying a YSZ/NiCoCrAlYTa coating using the APS technique, indicating that a severe brittle oxidation interface exists between the two layers. The results also indicate that the mechanical strength obtained from the adhesion test of the coated samples is observably affected by the oxidation behaviors obtained with the different deposition techniques chosen.     

Preparation and corrosion resistance of nonstoichiometric lanthanum zirconate coatings

Lanthanum zirconate is a promising thermal barrier coating material owing to its excellent thermophysical properties and La plays the key role in its corrosion resistance. Here, an amorphous precursor is used as raw feedstock material so as to synthesize lanthanum zirconate coatings with tailorable composition by atmospheric plasma spray (APS). Three lanthanum zirconate coatings of La_1.7Zr_2.3O_7.15, La_2.0Zr_2.0O_7.0 and La_2.3Zr_1.7O_6.85 are fabricated. Furthermore, the corrosion resistance of the as-sprayed coatings against CaO-MgO-Al₂O₃-SiO₂ at 1250℃ is investigated. The increased La content promotes the formation of a sealing layer of the crystalline Ca₂La₈(SiO₄)₆O₂ apatite, which slows down the penetration of molten CaO-MgO-Al₂O₃-SiO₂. Therefore, the infiltration rate of the La_2.3Zr_1.7O_6.85 coating decreased up to 42.6 % compared with the other two coatings. This work develops a feasible preparation strategy to control the La composition for the improved corrosion resistance, which is expected to guide the future coating design and synthesis for the materials with big composition changes during the APS process.     

Modeling the thermal shock induced cracking in ceramics

Prediction of surface cracking in ceramics due to quenching is performed numerically using either the coupled criterion or a cohesive zone model. Under such a thermal shock, a network of short cracks with minimal spacing between them initiate and propagate until some of them stop while the others continue propagating. The numerical implementation consists of a periodic array of cracks modeled by a representative volume element. It allows crack initiation, simultaneous propagation and period doubling to be predicted. The investigation of the crack period doubling allows a precise determination of the optimal crack spacing, which decreases with an increasing thermal shock amplitude. The predicted crack spacing results are in agreement with experimental measurements.     

Thermally driven failure of Nd:YVO4 amplifier crystals

We report on an unusual failure pattern resulting from thermally driven fracture of laser amplifier single crystals. The pattern led to some confusion with regard to the point of initiation due to the coalescence of hackle lines to a region within the fracture surface, rather than the more common divergence of hackle away from the origin. The pattern leads to new fracture terms: Hackle node - the coalescence of hackle marks to a point of prior compression. The feature is produced as a thermally-generated, centrally-located compressive region transforms to tension thereby drawing crack propagation and hackle to the compressive region, forming an internal terminus. Hackle terminus – a hackle node formed by final crack propagation within the component. As part of the analysis, the fracture toughness and slow crack growth constants of neodymium doped, yttrium ortho-vanadate (Nd:YVO₄) were measured. Nd:YVO₄ exhibits slow crack growth and is very brittle with a fracture toughness of only 0.48 MPa√m.     

热压烧结制备Cu/FeCoCr复合材料的显微组织及热物理性能

利用相图计算的CALPHAD方法和超音雾化制粉技术,在CuFeCoCr体系中设计并制备了一系列微米级复合粉体。通过热压烧结方法在烧结温度为950℃,烧结压力为45 MPa的工艺条件下成功获得块体复合材料。研究了块体复合材料中Cu含量对显微组织,热导率,热膨胀系数以及显微硬度的影响。结果表明:CuFeCoCr块体复合材料均由fcc富铜相和fcc富铁钴铬相组成。该系列复合材料经600℃时效处理8 h后,其热膨胀系数变化范围为5.83×10-6~10.61×10-6 K-1,热导率变化范围为42.17~107.53 W·m-1·K-1。其中Cu55(Fe0.37Cr0.09Co0.54)45复合材料表现出良好的综合性能,即其热膨胀系数和热导率分别为9.08×10-6K-1和91.09 W·m-1·K-1,与电子封装半导体材料的热膨胀系数相匹配。     

Werkstoffliche Aufbereitung von Wärmedämmverbundsystemen

Due to increasing energy requirements for buildings, thermal insulation composite systems (TICS) have been used to insulate building facades since the 1970s. In view of the longevity of these composite materials, there has been an increased amount of TICS waste in recent years. Since there is no current recycling concept for these systems, an enormous resource efficiency potential remains unused. Due to the complexity of composite materials this study focuses on the pretreatment and discusses different processing steps in detail.     

Ice Crystal Growth in Sucrose Solutions Containing Kappa- and Iota-Carrageenans

Measurements of ice recrystallization inhibition (IRI) and thermal hysteresis (TH) activities of kappa (κ)- and iota (ι)-carrageenans were carried out to examine whether they can be novel cryoprotectants or not. IRI measurements indicate that both carrageenans reduce recrystallization in sucrose solution, but that the IRI activity of κ-carregeenan is higher than that of ι-carrageenan. TH measurements indicate that κ- and ι-carrageenans do not exhibit TH activity. TH activity measurements of antifreeze glycoprotein (AFGP) in the presence of κ-carregeenan demonstrate that this carregeenan neither influences the TH activity of AFGP nor the shape of the ice crystals. The round ice crystal shape transformed into an angular and elongated shape in the presence of both carregeenans.     

Operation of a stationary hydrogen energy system using TiFe-based alloy tanks under various weather conditions

We describe the operation of a bench-scale stationary hydrogen energy system comprising photovoltaic (PV) panels, a water electrolyzer (Ely), metal hydride tanks fabricated using an AB-type TiFe-based alloy (TiFe-based tanks), fuel cells (FC), and batteries under various weather conditions. The FC and TiFe-based tanks are thermally coupled to transfer heat when necessary to stabilize the output power, and automatic control is provided via a building energy management system (BEMS), which plans the operating schedule up to 48 h in advance based on the weather forecast and expected demands of the building. Experiments were conducted for 24-h operation on a fine day, 48-h operations on partly cloudy and partly cloudy days, and 48-h operations on partly cloudy and rainy days in order to verify the system. Each operation was performed as planned. Our results show that it is possible to operate the hydrogen system all year round without external heat sources.     

Invader amphipods Gmelinoides fasciatus (Stebbing, 1899) inhabiting distant waterbodies demonstrate differences in tolerance and energy metabolism under elevated temperatures

Gmelinoides fasciatus is a successful invasive amphipod (Amphipoda, Crustacea) that dispersed from Lake Baikal to various waterbodies. Here we studied whether Baikal conditions are optimal for G. fasciatus in terms of thermotolerance and investigated lethal temperatures, 70 kDa heat shock protein level, energy metabolism, and antioxidant defense of animals from three geographically distant waterbodies under changing temperatures. We used acute heat exposure to 28 °C to assess the median lethal times and gradual temperature increase from 6 °C to determine the lethal temperatures. Mortality under heat shock was explainable by the baseline content of Hsp70 that correlated with thermal history. But it was not the case under gradual temperature increase where Hsp70 levels became similar and the mortality pattern changed. The most thermotolerant amphipods from the Gulf of Finland demonstrated a higher amount of free glucose during the temperature increase that may be related to the higher salinity of this waterbody and less energy required for ion regulation. Even though concentrations of major physiological ions in Lake Baikal are lower than in Lake Ladoga, G. fasciatus from Ladoga was slightly more sensitive to the gradual temperature increase. This difference could be explained by the influence of high levels of humic and other potentially toxic substances in Lake Ladoga indicated by increased activities of catalase and glutathione S-transferase. Importantly, all G. fasciatus populations accumulated relatively low levels of lactate during the temperature increase, which may reflect the ability of this invasive species to effectively maintain aerobic metabolism under various conditions.